Kunshan Gaoli Precision Work Double Flagship Equipment: Efficiency Revolution and Value Reconstruction in the Field of Intelligent Manufacturing and Processing

Under the background of the surge of global intelligent manufacturing and the continuous upgrading of machining accuracy and efficiency requirements, Kunshan Gaoli Seiko Technology Co., Ltd. (a core member of Locke Group) has set off an industrial transformation from "efficiency improvement" to "value reconstruction" in the field of cutting and die processing with two flagship equipment, namely, servo booster pump of sponge water jet machine and high-speed bottom die machine, so as to build the core competitiveness of enterprises with both technological leadership and commercial return rate.

Servo booster pump of sponge water jet machine: the builder of cutting ecology with energy-saving and precise control

As a technical benchmark in the field of rubber cutting, its integrated fuselage design realizes the high integration of pump and valve system, which not only reduces the pressure of spare parts inventory, but also optimizes the power transmission path from the structural level, and improves the operation stability of equipment by more than 40%. The breakthrough application of servo supercharging technology enables the equipment to intelligently control the energy consumption within 30% of the peak value in the non-cutting standby state-based on 8 hours of daily operation, it can save the electricity bill for enterprises by more than 20,000 yuan every year, and it has become a model of green production under the dual demands of "double carbon" goal and cost control.

The closed-loop control system is more accurate: equipped with high-end PLC and high-definition touch screen, the equipment can collect core data such as pressure, speed and cutter head status in real time and upload them to the host control system, which supports intelligent switching of single cutter head and multiple cutter heads, with pressure adjustment accuracy of 0.1MPa and speed regulation accuracy of 1rpm. No matter the special-shaped cutting of complex rubber parts or the batch processing of multi-batch standardized products, the cutting error can be less than ≤0.05mm through the linkage control of "pressure-speed-cutter head", which perfectly adapts to the demanding requirements of high-end rubber products for accuracy.

In addition, the deep polishing of noise reduction technology keeps the running noise of the equipment within 70 decibels, which is more than 15 decibels lower than that of similar equipment in the industry, creating a more livable production environment for the workshop and indirectly improving workers' operational concentration and production efficiency. From automobile rubber seals to rubber components of high-end medical devices, the servo booster pump of sponge water jet machine has built a cutting ecology covering "processing-management-environment" with the three-dimensional advantages of "energy saving, precise control and noise reduction".

High-speed bottom die machine: truly high-speed and high-yield die processing disruptor

In the field of mold processing, high-speed bottom die machine redefines the industry standard of "efficient processing" by virtue of hard core structure and intelligent configuration. The golden combination of marble main body and double screw transmission system makes the vibration amplitude of the equipment controlled within 0.02mm during operation, laying a solid foundation for high-precision processing; The high-speed spindle with 40,000 rpm and the automatic tool changing system of six groups of tool depots can change the tool for less than 3 seconds, and the processing efficiency is improved by 3 times compared with the traditional equipment, completely breaking the industry pain point of "long cycle and slow delivery" in mold processing.

Minimalist operation logic is another highlight: the operator only needs to start with one key, and the equipment can automatically complete the whole process actions such as knife alignment, adsorption and dust collection, and stop automatically after processing, without manual intervention. What's more worth mentioning is that Gaoli Seiko has equipped the equipment with full process technical support, which can provide customized services such as process parameter optimization and tool selection suggestions, from the fine carving of sandwich mold to the deep processing of bottom mold to the complex forming of negative mold. Even teams with limited processing experience can quickly produce high-quality molds.

In terms of processing capacity, the equipment has an ultra-large processing stroke of 1.2 meters, and the processing speed of the bottom die can reach 2-3 meters/minute, and it can take into account the processing of many categories such as bottom die, sandwich die and two-Ming knife die. Taking automobile mold development as an example, traditional equipment needs a processing cycle of five days, which can be compressed to two days by high-speed bottom mold machine, helping enterprises to seize the opportunity in order delivery and new product development.

Gaoli Seiko: Intelligent Manufacturing Value Partner with the Empowerment of Locke Group

Backed by Locke Group's technology precipitation and resource network, Gaoli Seiko always takes "providing reliable products and services for intelligent manufacturing" as its mission, and the two flagship equipments run through the concept of "maximizing customer value" from research and development, production to after-sales. Whether it is the "ecological energy-saving precise control" of servo booster pump of sponge water jet machine or the "subversive and efficient processing" of high-speed bottom die machine, it is helping enterprises to reduce operating costs, improve production efficiency and strengthen product competitiveness.

At present, Gaoli Seiko has formed a large-scale production base in Kunshan, equipped with a professional technical service team, which can provide 7×24 hours of fault response and regular equipment inspection. We sincerely invite business partners in the field of mold and rubber processing to call 0512-3686 8397 or contact 139 1841 6801 to visit the production base at No.300 Nanshi Road, Kunshan, and jointly explore the new boundary of processing efficiency in the era of intelligent manufacturing, so that technological innovation can truly be transformed into the business growth engine of enterprises!