Seiko Smart Manufacturing Empowers Packaging Industry | Kunshan Gaoli Seiko Knife Carving Machine All-round Floor-to-Floor Packaging Application in the Whole Industry Chain

With consumer packaging, food color box, e-commerce corrugated, beauty boutique gift box industry ushered in a wave of personalized, small-batch, high-precision development, the pain points of traditional manual molding, old engraving equipment, lack of precision, long delivery cycle and high cost of consumables continue to restrict packaging enterprises to improve quality and efficiency. Kunshan Gaoli Seiko Technology has been deeply involved in the research, development and manufacture of CNC die engraving equipment for many years. In view of the whole process processing needs of printing and packaging industry, it has created a series of special die engraving machine solutions, covering all kinds of packaging die processing such as cartons, color boxes, boutique gift boxes, plastic suction and cushioning linings. With the advantages of precision CNC technology, stable machine performance and low cost operation and maintenance, it has become the core equipment choice for packaging plate making and die processing enterprises in the Yangtze River Delta and even the whole country to upgrade their intelligence.

Kunshan is located in Kunshan, Suzhou, adjacent to Shanghai, Wuxi, Changshu and other packaging industry clusters. Relying on the resources of the regional perfect printing and packaging industry chain, Gaoli Seiko visited thousands of carton factories, color printing factories, knife-die plate-making factories and gift box packaging enterprises in depth to accurately disassemble the production pain points of the packaging industry, such as uneven gaps in special-shaped boxes' knives and dies, many burrs in the processing of small hollowed-out patterns, 3-7 days for new product proofing and mold opening cycle, poor adaptability of multiple materials, and inaccurate deformation of equipment during long-term operation.

First, the whole scene is adapted, covering the processing requirements of all categories of packaging knives and dies.

Gaoli Seiko's special die engraving machine for packaging can process plywood die, acrylic die, etching bottom die, rubber printing plate, stamping punch and other packaging supporting dies, which is suitable for the production of packaging products in the whole industry:

Corrugated box industry: die making for express e-commerce boxes, food packaging boxes, heavy industrial cartons and special-shaped suitcases, precision processing of large-size die-cutting boards, vertical and even knife seams, and no burrs and loose edges on the die-cutting boards;

Color box boutique printing industry: cosmetic color box, tobacco and alcohol gift box, snack folding box, children's toy packaging box, heaven and earth cover gift box, easily handle complex hollowing out, special-shaped buckle, mini fine print and fine knife seam to meet the visual process requirements of high-end gift boxes;

Cushion lining and blister packaging: EVA, pearl cotton, foam lining positioning knife die, PVC blister sealing die, suitable for 3C digital, medical equipment, gift inner support integrated molding die processing;

Special process packaging: bronzing plate, concave-convex punch, anti-counterfeiting refraction die, self-adhesive label die-cutting plate, supporting ultra-thin precision die carving, with the error controlled to 0.01mm, meeting the high-end packaging fine chemical industry standard.

The equipment is compatible with one-time engraving of multi-specification standard knife seams such as 0.45mm, 0.71mm and 1.05mm, and there is no need for secondary manual sewing, which greatly reduces the post-polishing process and meets the assembly requirements of all kinds of blades in packaging plants.

Second, the five core technological advantages directly hit the production pain points of packaging enterprises.

1. Heavy-duty high-rigidity fuselage with stable long-term machining accuracy.

The whole machine adopts a thickened integral welded frame, which is subjected to aging stress relief treatment and matched with a precision ball screw+servo closed-loop transmission system. The table top has high flatness and is not easy to deform after 24-hour uninterrupted processing for a long time. Different from the light carving equipment, Gaoli Seiko Machine Tool optimizes the load-bearing structure for carving large-size wooden boards and thick plates, and the precision does not decrease obviously after mass production of thousands of sets of knife dies, ensuring the consistency of batch die-cutting products for cartons and color boxes.

2. Intelligent numerical control system, rapid proofing and shortened delivery cycle.

Equipped with self-developed industrial engraving control system, it seamlessly connects with general design software of packaging industry such as AI, CAD, CDR, DXF, etc. Drawing import can generate engraving path with one key, and supports local storage of massive box-shaped process files and USB offline operation. It takes more than 3 days to sample new products with traditional technology. Using this equipment, the whole set of knife molds can be made in 2 hours at the earliest, which helps packaging enterprises to undertake small-batch, urgent and customized orders and enhance the competitiveness of taking orders. The system has built-in special process library for packaging, and the parameters of corrugated, cardboard, gray board and foam can be called with one key, so that novices can get started with simple training, which reduces the recruitment and training costs of enterprise technicians.

3. The quality of the carved finished product is excellent, and the bad loss is reduced.

Constant light path/mechanical engraving structure, smooth and vertical inner wall of the knife seam, no burnt edge, no burr, uniform width and width, high assembly fit of the blade, no displacement and no paper tearing during die cutting. When processing the fine patterns and micro-folding structure of high-end boutique gift boxes, there is no edge collapse at the corners, which completely solves the problem of time-consuming manual polishing and rework after carving by traditional equipment, improves the yield of finished packaging products by more than 15%, and significantly reduces the loss of raw materials.

4. Low energy consumption, easy maintenance and lower comprehensive cost of long-term production.

The running power consumption of the equipment is low, and only basic cleaning and maintenance are needed daily, so that the service life of the core wearing parts is greatly prolonged; Modular design of the whole machine, fault can be diagnosed remotely, and after-sales home maintenance is convenient. Compared with imported similar equipment, the cost of procurement, maintenance and accessories is reduced by more than 30%, and small and medium-sized packaging plants and knife mold processing plants can easily upgrade their equipment and quickly recover their investment costs.

5. Flexible customization and expansion to adapt to the production capacity of packaging factories of different scales.

Gaoli Seiko provides multi-specification countertop models, ranging from small proofing machines, medium-sized batch production equipment to large and wide industrial engraving machines: small equipment is suitable for proofing in packaging design studios and small color printing factories; Large-format models are suitable for 24-hour mass production in large carton factories and professional knife mold plate-making factories. At the same time, they support upgrading automatic production lines with automatic feeding, dust removal and intelligent typesetting modules to build a digital unmanned knife mold processing workshop.

Third, landing customer feedback, empowering the Yangtze River Delta packaging industry to upgrade

At present, Kunshan Gaoli Precision Knife Mould Engraving Machine has been delivered to hundreds of packaging enterprises in Suzhou, Kunshan, Changshu, Wuxi, Shanghai, Zhejiang and other regions in batches, covering e-commerce carton head factory, high-end beauty gift box factory and professional knife mould plate-making service providers. Feedback from many customers: after the equipment goes online, the development cycle of new products is shortened by 60%, the manual polishing process is reduced by 80%, and the monthly knife and die processing capacity is doubled. Facing the market competition of multi-variety and short delivery period in the packaging industry, it has stronger cost and delivery advantages.

The person in charge of a local large-scale color box packaging enterprise in Kunshan said: "In the past, customized special-shaped gift box knives could only be processed externally, which not only increased the price, but also took 3-5 days to deliver. After the introduction of Gaoli Seiko Knife Mold Engraving Machine, all the knife molds were made internally, and the mold could be released on the day of the urgent order, and the complex hollowed-out gift box process could also land stably, and the order acceptance of high-end gift boxes doubled. "

Fourth, development prospect: helping the transformation of green and intelligent packaging with precision equipment

At present, the domestic packaging industry is accelerating the green and digital transformation, and degradable paper, lightweight gift boxes and personalized customization have become the mainstream development direction. Kunshan Gaoli Precision Science and Technology will continue to deepen the packaging subdivision track, continuously iterate the precision, automation and green processing technology of the knife die engraving machine, and simultaneously provide one-stop service for supporting the knife die process technical support, door-to-door installation and debugging, free life-long system upgrade and annual after-sales inspection, so as to provide a cost-effective and high-stability overall solution for NC knife die processing for the national packaging manufacturing enterprises.

In the future, the company will rely on the advantages of Kunshan's location manufacturing, link the upstream and downstream packaging industry chains, and continue to launch special carving models that are suitable for new environmentally-friendly packaging materials, help the packaging industry reduce costs and increase efficiency, innovate and upgrade with precision precision precision equipment, and create new opportunities for customization with the majority of packaging industry partners.